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Raw Materials
Activated Carbon Textiles Aluminium Fibers Aluminium Hydroxide Aluminium Nitride Aluminium Oxide Aluminium Titanate Anti Corrosion Paints Anti Noise Paints Antimony Trisulfide Barytes Bentonite Bone Ash, white and black Borates Boron Carbide Boron Nitride Brass Powder, -Swarfs Bricks, SILEX Bronze-Swarfs Brown Fused Alumina Calcium Hydroxide Cellulose Fibers Chromite, Chromium Ore Chromium Carbide Chromium Oxide, green Clay Coconutshell Powder Colemanite, Calcium Borate Colour Pigments Copper Fibers Copper-Oxide (black) Cordierite Corundum DiCalcium Phosphate Expandable Graphite Feldspar Fluorspar Gelatine, technical Glues / Adhesives for Backplates Graphite, natural & synthetic Grinding Beads and Pebbles Hydrated Lime Hydrazine Hydrate Hydroboracite Iron Disulfide Iron Oxide Kaolin Kyanite Limestone Magnesite Magnesium Carbonate (Magnesite) Magnesium Chloride Magnesium Ingots Magnesium Oxide, -hydroxide Magnetite Melamine Resin Mica Powder Micaceous Iron Oxide Molybdenum Pentachloride Mould Release Agents Mullite Nano Powders Nitrile Butadiene Rubber (NBR) Novoloid Fibers, brand name: Kynol® Pebbles, SILEX Phenolic Fibers (Kynol® Novoloid Fibers) Phenolic Resins Polyethylene Oxide Polyethylene Wax, also oxidized Potassium Titanate Pyrite Rubber Powder & Granules Shot-blasting Beads Silex Pebbles and Stones Silicon Carbide Silicon Nitride Sintered Mullite Sintering Bed Beads Sodium Hexafluoroantimonate Sodium Titanate Steel Fibers, also stainless steel Talc Tin Ingots TriCalcium Phosphate Tungsten Alloys Tungsten Chloride Tungsten Disulfide Tungsten Hexachloride Tungsten Oxide Tungsten Powder Vermiculite White Fused Alumina Wollastonite, also silanised Zinc Phosphate Zirconia Aluminium Oxide Zirconia Grinding Beads Zirconia Mullite Zirconium Oxide and other compounds Zirconium Silicate, Powder and Sand Zirconium Tungstate
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Sintered Mullite Our Synthetic Sintered Mullite is extremely even in quality, specially compared with fused mullites. It is used for all kinds of friction materials with great success already. For lv disc brake pads especially the grade K0 (0 - 0.1 mm) is used. For higher coefficient of friction, such as cv brake pads and blocks or sintered brake materials, the coarser grade K1 (0 - 0.5 mm) is mainly used.
Our customers report as follows:- Stabilizes the coefficent of friction μ,
- Improves the thermo shock resistance,
- Swelling of the friction material is reduced,
- Improves performing in corrosive environment.
These advantages are mainly caused by the interlocked crystallites (in the μm range) of the mullite. The hardness is 6 - 7 Mohs. The quantity in the formulation can vary between 2 - 8 %, depending on the requested coefficent of friction. The melting temperature is >1850°C.
Due to the homogeneous phase constitution and a very low amount of impurities this quality offers considerable advantages compared with all other mullites.
The constant high quality of our Sintered Mullites is based on careful selection and quality control of all raw materials. After pelletising or briquette forming, the raw materials are sintered close to the melting temperature. A highly homogeneous temperature distribution during the sintering process leads to constant high Mullite forming rates.
For some more information you can already have a look at this datasheet (PDF, 540 KB). We would be pleased to send you even more information after receiving your inquiry.
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